Wednesday, August 19, 2020

Disc brake

Alas, sometimes we must stop.  The disc brake has good strength, but often caused strong brake judder that seemed to get amplified by a resonance.  At times, it felt like riding a washing machine full of bricks during spin cycle.
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A long-ago attempt at improvement involved swapping the stock brake caliper with an Avid BB7 MTB, but that just made the brake noisier.  Women would turn because they thought someone was whistling at them, but it was just brake squeal. 
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More recently, I replaced the brake rotor (140 mm diameter) with a $10 "ZENO" part.  This rotor, together with new "Resin Organic Semi-Metal Brake Pads" make the brake smooth and quiet.  After installation, I bedded-in the new pads and disc.  Now there's no more judder or brake squeal!
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The original disc was a little warped, and I suspect it had periodic variations in braking friction that got amplified in a flexing resonance.  The resonance seemed to get worse with front tire deflation.

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